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Smart Sensors 2D Profile Measuring Sensors
Ultra Wide Laser Beam & Super High-speed Measurement
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Quick links OMRON IA Displacement & Measurement Sensors in your country.
Please contact Europe headquarters.
Ratings and Specifications
Sensor Heads
| Model | ZG-WDS70 | ZG-WDS22 | ZG-WDS8T | ZG-WDS3T | |||||
| Optical system | Diffuse reflective | Diffuse reflective | Regular reflective | Diffuse reflective | Regular reflective | Diffuse reflective | Regular reflective | ||
| Measure- ment range | Height direction (in standard mode) | 210±30 mm | 100±12 mm | 94±10 mm | 50±3 mm | 44±2 mm | 20±0.5 mm | 5.2±0.4 mm | |
| Width direction | 70 mm (typical) | 22 mm (typical) | 8 mm (typical) | 3 mm (typical) | |||||
| Resolution | Height direction (See note 1.) | 10 μm | 3 μm | 1 μm | 0.25 μm | ||||
| Width direction | 111 μm (70 mm/631 pixels) | 35 μm (22 mm/631 pixels) | 13 μm (8 mm/631 pixels) | 5 μm (3 mm/631 pixels) | |||||
| Linearity (in the height direction) (See note 2.) | ±0.5% F.S. | ||||||||
| Temperature characteristic (See note 3.) | 0.1% F.S./°C | ||||||||
| Light source | Type | Visible semiconductor laser | |||||||
| Wavelength | 658 nm | 650 nm | |||||||
| Output | 5 mW max. output, 1 mW max. exposure (without using optical instruments) | 1 mW max. | |||||||
| Laser class | Class 2M of EN60825-1/IEC60825-1 Class IIIB of FDA (21CFR 1040.10 and 1040.11) | Class 2 of EN60825-1/ IEC60825-1 Class II of FDA (21CFR 1040.10 and 1040.11) | |||||||
| Beam shape (at measurement center distance) (See note 4.) | 120 μm × 75 mm (typical) | 60 μm × 45 mm (typical) | 30 μm × 24 mm (typical) | 25 μm × 4 mm (typical) | |||||
| LED | STANDBY: Lights when laser irradiation preparation is complete (indication color: green) LD_ON: Lights when the laser is irradiating (indication color: red) | ||||||||
| Measurement object | Opaque material | ||||||||
| Environm- ental resistance | Ambient light intensity | Incandescent lamp: 1,000 lx max. (light intensity on the receiver surface) | |||||||
| Ambient temperature | Operating: 0 to 50°C, Storage: -15 to 60°C (with no icing or condensation) | ||||||||
| Ambient humidity | Operating and storage: 35 to 85% (with no condensation) | ||||||||
| Degree of protection | IP66 (IEC 60529) | IP64 (IEC 60529) | |||||||
| Vibration resistance (destruction) | 10 to 150 Hz with 0.35-mm single amplitude for 80 min each in X, Y, and Z directions | ||||||||
| Shock resistance (destruction) | 150 m/s2, 3 times each in 6 directions (up/down, right/left, forward/backward) | ||||||||
| Materials | Case: Aluminum diecast, Front cover: Glass, Cable insulation: Heat-resistive polyvinyl chloride (PVC), Connector: Zinc alloy or bra | ||||||||
| Cable length | 0.5 m, 2 m (flexible cable) | ||||||||
| Minimum bending radius | 68 mm | ||||||||
| Weight | Approx. 650 g | Approx. 500 g | Approx. 500 g | Approx. 300 g | |||||
| Accessories | Laser Labels (EN, 2 labels), Ferrite Core (1), Instruction Manual | ||||||||
Note:
1.Obtained by setting an OMRON standard measurement object at the measurement center distance and determining the average height of the beam line. The conditions are given in the table below. However, satisfactory resolution cannot be attained in strong electromagnetic fields.
| Mode | CCD Mode | Average No. of Operations | Measurement object | |
| Regular reflective | Diffuse reflective | |||
| ZG-WDS70/WDS22/WDS8T | Standard mode | 16 | OMRON standard white alumina ceramic object | |
| ZG-WDS3T | Standard mode | 32 | OMRON standard mirrored object | OMRON standard diffuse reflective object |
2.The tolerance for an ideal straight line obtained by determining the average height of an OMRON standard measurement object for the beam line. The CCD standard mode is used. Linearity varies depending on the measurement object.
| Mode | Measurement object | |
| Regular reflective | Diffuse reflective | |
| ZG-WDS70/WDS22/WDS8T | OMRON standard white alumina ceramic object | |
| ZG-WDS3T | OMRON standard mirrored object | OMRON standard diffuse reflective object |
3.A value attained by using an aluminum jig to secure the distance between the Head and the measurement object. The CCD standard mode is used.
4.Defined as 1/e2 (13.5%) of the center light intensity. This may be influenced when light leakage also exists outside the defined area and the reflectivity of the light around the measurement object is higher than that of the measurement object.
Sensor Controllers
| Model | ZG-WDC11/WDC11A | ZG-WDC41/WDC41A | ||
| Input/output type | NPN | PNP | ||
| No. of connectable Sensor Heads | 1 per Controller | |||
| Measurement cycle (See note 1.) | 16 ms (high-precision mode), 8 ms (standard mode), 5 ms (high-speed mode) | |||
| Min. display unit | 10 nm | |||
| Display range | -999.99999 to 999.99999 | |||
| Display | LCD monitor | 1.8-inch TFT color LCD (557 × 234 pixels) | ||
| LEDs | Judgment indicators for each task (indication color: orange): T1, T2, T3, T4 Laser indicator (indication color: green): LD_ON Zero reset indicator (indication color: green): Zero Trigger indicators (indication color: green): TRIG | |||
| External interface | Input/output signal lines | Analog outputs | Select voltage or current (using the sliding switch on the bottom surface) Voltage output: -10 to 10 V, output impedance: 40 Ω Current output: 4 to 20 mA, maximum load resistance: 300 Ω | |
| Judgment output (ALL-PASS/NG/ERROR) | NPN open collector 30 VDC, 50 mA max. Residual voltage: 1.2 V max. | PNP open collector 50 mA max. Residual voltage: 1.2 V max. | ||
| Trigger auxiliary output (ENABLE/GATE) | ||||
| Laser stop input (LD-OFF) | ON: O V short or 1.5 V max. OFF: Open (leakage current: 0.1 mA max.) | ON: Power supply voltage short or power supply voltage -1.5 V max. OFF: Open (leakage current: 0.1 mA max.) | ||
| Zero reset input (ZERO) | ||||
| Measurement trigger input (TRIG) | ||||
| Bank switching input (BANK A, B) | ||||
| Serial I/O | USB2.0 | 1 port, full speed (12 Mbps), MINI-B | ||
| RS-232C | 1 port, 115,200 bps max. | |||
| Main functions | No. of setting banks | 16 (See note 2.) | ||
| Sensitivity adjustment | Multi/auto/fixed | |||
| Measurement items | Height, 2-point Step, 3-point Step, Edge position, Edge width, Angle/Area/Calculation (up to eight items can be measured simultaneously) | |||
| Trigger modes | External trigger/continuous | |||
| Ratings | Power supply voltage | 21.6 to 26.4 VDC (including ripple current) | ||
| Current consumption | 0.8 A max. | |||
| Insulation resistance | 20 MΩ at 250 V between lead wires and Controller case | |||
| Dielectric strength | 1,000 VAC, 50/60 Hz for 1 min between lead wires and Controller case | |||
| Environmental resistance | Ambient temperature | Operating: 0 to 50°C, Storage: -15 to 60°C (with no icing or condensation) | ||
| Ambient humidity | Operating and storage: 35 to 85% | |||
| Degree of protection | IP20 (IEC 60529) | |||
| Vibration resistance (destruction) | Vibration frequency: 10 to 150 Hz, single amplitude: 0.35 mm, acceleration: 50 m/s2, 10 times for 8 min each | |||
| Shock resistance (destruction) | 150 m/s2, 3 times each in 6 directions (up/down, right/left, forward/backward) | |||
| Materials | Case: Polycarbonate (PC), Cable insulation: Heat-resistive polyvinyl chloride (PVC) | |||
| Cable length | 2 m (flexible cable) | |||
| Weight | Approx. 300 g (including cable) (Packed state: Approx. 450 g) | |||
| Accessories | ZG-WDC[]1: Large Ferrite Core, Insulation lock, Instruction Manual ZG-WDC[]1A: Large Ferrite Core, Small Ferrite Core, Insulation lock, Instruction Manual, Smart Monitor ZG Setup Support Software (CD-ROM) | |||
Note:
1.The image input periods listed here are for fixed/auto sensitivity. The image input period will be longer for multi-sensitivity or other settings. Use the eco monitor in RUN mode to determine the actual image input period.
2.You can use input signal lines to switch between banks 1 to 4. You can use serial communications commands or the Controller keys to switch between banks 5 to 16.
Caution: In the interenst of product improvement, specifications are subject to change without notice.