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Vision Sensor
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Cutting-edge Image Generation Technology ... Making it possible!
One of the most difficult image processing tasks is the generation of images most appropriate for individual inspections. Believing that the mastering of image processing is the key to solving inspection challenges for factory automation, OMRON has put a number of new technologies into practical use. These new technologies are now combined with OMRON's real color processing, 3D processing and measurement technologies to allow solutions never before possible.
Industry-Leading Resolution*
Achieving high-precision measurement never before possible
It enables more precise inspections by measuring high-resolution images taken by the camera with an advanced image-processing algorithm.
*2448 × 2044pixels
Landscape formal (5200-pixel length)
The Vision Sensor's wider fields of view enable inspections for whole workpieces.
Wider fields of view can be achieved by synthesizing the images of two or more cameras. Each synthesized image can be inspected as a single image.
*The images of four 2 million-pixel cameras overlap each other at their edges, with each overlapping area covering 25% of the entire area of each image.
5000 times Dynamic Range
Fundamental solution for difficult lighting settings
The conventional difficulty in setting and adjusting lighting conditions is ascribed to the limited dynamic ranges of cameras. FZ3 has achieved a high dynamic range, 5000:1 maximum. This HDR function solves existing problems in setting for lighting.
High-speed Halation Prevention Filter
Specular reflection that causes halation can be removed by analyzing the wavelength of the light. Halation-free images can be generated even if workpieces are positioned irregularly.
Fringe-killer Filter
FZ3 eliminates the background patterns, which disturb the detection of defects, for more stable inspections.
Image Distortion Correction
Minimizing the effect of the carrying process or the camera position.
You don't need to minimize the effect of flutter in the carrying process or an error in the camera position by trying to improve the hardware aspect of your system any longer.
Lineup of 14 Different Cameras
The wide variation of cameras, including the industry's smallest pen-shaped camera and a slim camera, allows you to deal with different inspection needs under different conditions.
Real Color Sensing
The Vision Sensor processes 256 gradations of each of the RGB colors as it is. It detects color edges of similar colors and small defects showing little color contrast.