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XS5

Round Water-resistant Connectors (M12 Smartclick)

XS5

Round Water-resistive Smartclick Connectors That Reduce Installation Work

about this Product Family

XS5W Connectors with Cables, Socket and Plug on Both Cable Ends

Cable specifications Cable length L
(m)
Cable diameter
(mm)
Straight/straight Right-angle/
right-angle
UL
Model Model
Fire-retardant, Robot
Cable
0.5 6 dia. XS5W-D421-B81-F Yes
1 XS5W-D421-C81-F
2 XS5W-D421-D81-F XS5W-D422-D81-F
3 XS5W-D421-E81-F
4 XS5W-D421-F81-F
5 XS5W-D421-G81-F XS5W-D422-G81-F
10 XS5W-D421-J81-F
Oil-resistant
polyurethane cable
2 XS5W-D421-D81-P
5 XS5W-D421-G81-P
10 XS5W-D421-J81-P
Spatter-resistant Cable 2 6.6 dia. XS5W-D421-D81-SA
5 XS5W-D421-G81-SA
Oil-resistant
polyurethane robot cable
2 4.7 dia. XS5W-D42B-D81-PR
5 XS5W-D42B-G81-PR
10 XS5W-D42B-J81-PR

Cable specifications Cable length L
(m)
Cable diameter
(mm)
Straight (Socket)/
right-angle (Plug)
Right-angle (Socket)/
straight (Plug)
UL
Model Model
Fire-retardant, Robot
Cable
2 6 dia. XS5W-D423-D81-F XS5W-D424-D81-F Yes
5 XS5W-D423-G81-F XS5W-D424-G81-F

Note: Ask your OMRON representative about other cable lengths.

XS5F Connectors with Cables, Socket on One Cable End

Cable specifications Cable length L
(m)
Cable diameter
(mm)
Straight Connectors Right-angle
Connectors
UL
Model Model
Fire-retardant, Robot
Cable
1 6 dia. XS5F-D421-C80-F XS5F-D422-C80-F Yes
2 XS5F-D421-D80-F XS5F-D422-D80-F
3 XS5F-D421-E80-F XS5F-D422-E80-F
5 XS5F-D421-G80-F XS5F-D422-G80-F
10 XS5F-D421-J80-F XS5F-D422-J80-F
Oil-resistant
polyurethane cable
2 XS5F-D421-D80-P XS5F-D422-D80-P
5 XS5F-D421-G80-P XS5F-D422-G80-P
10 XS5F-D421-J80-P XS5F-D422-J80-P
Spatter-resistant Cable 2 6.6 dia. XS5F-D421-D80-SA
5 XS5F-D421-G80-SA
Oil-resistant
polyurethane robot
cable
2 4.7 dia. XS5F-D42B-D80-PR XS5F-D42C-D80-PR
5 XS5F-D42B-G80-PR XS5F-D42C-G80-PR
10 XS5F-D42B-J80-PR XS5F-D42C-J80-PR

Note: Ask your OMRON representative about other cable lengths, and about 2-core cables.

XS5H Connectors with Cables, Plug on One Cable End

Cable specifications Cable length L
(m)
Cable diameter
(mm)
Straight Connectors Right-angle
Connectors
UL
Model Model
Fire-retardant, Robot
Cable
0.3 6 dia. XS5H-D421-A80-F XS5H-D422-A80-F Yes
0.5 XS5H-D421-B80-F
1 XS5H-D421-C80-F XS5H-D422-C80-F
2 XS5H-D421-D80-F XS5H-D422-D80-F
3 XS5H-D421-E80-F
5 XS5H-D421-G80-F XS5H-D422-G80-F
Oil-resistant
polyurethane cable
0.3 XS5H-D421-A80-P XS5H-D422-A80-P
2 XS5H-D421-D80-P XS5H-D422-D80-P
5 XS5H-D421-G80-P XS5H-D422-G80-P
Spatter-resistant Cable 0.3 6.6 dia. XS5H-D421-A80-SA
1 XS5H-D421-C80-SA

Note: Ask your OMRON representative about other cable lengths.

XS5[] Eight-pole Connectors with Cables

Type Cable specifications Cable
connection
direction
Number
of
cores
Cable
length
L (m)
Applicable
wire gauge
Model
Socket on one
cable end
6.3 mm dia.
AWG23 (0.25 mm2)
Structure: 0.08 mm/60 wires
Straight 10 2 XS5F-D821-DH0-R
5 XS5F-D821-GH0-R
10 XS5F-D821-JH0-R
Panel-mounting
plug
AWG22 to 28 XS5M-D827-4

XS5G Assembly Connector Plugs

No. of
poles
Connection
method
Suitable cable
(mm)
Core conductor size
(mm2)
Suitable sheath
material
Straight
Connectors
Right-angle
Connectors
Model Model
4 IDC 3 to 8 dia. 0.14 to 0.75 *1 PVC, PE, PUR XS5G-D418
Crimping 6 dia. (5 to 6 dia.) 0.18 to 0.3
0.5 to 0.75 *2
XS5G-D4C1
4 dia. (4 to 5 dia.) XS5G-D4C3
3 dia. (3 to 4 dia.) XS5G-D4C5
Soldering 6 dia. (5 to 6 dia.) 0.5 max. XS5G-D421 XS5G-D422
4 dia. (4 to 5 dia.) XS5G-D423 XS5G-D424
3 dia. (3 to 4 dia.) XS5G-D425 XS5G-D426
Screw-on 6 dia. (5 to 6 dia.) 0.18 to 0.75 XS5G-D4S1 XS5G-D4S2
4 dia. (4 to 5 dia.) XS5G-D4S3 XS5G-D4S4
3 dia. (3 to 4 dia.) XS5G-D4S5 XS5G-D4S6
8 dia. (7 to 8 dia.) XS5G-D4S7
7 dia. (6 to 7 dia.) XS5G-D4S9
5 Screw-on 6 dia. (5 to 6 dia.) XS5G-D5S1
4 dia. (4 to 5 dia.) XS5G-D5S3
3 dia. (3 to 4 dia.) XS5G-D5S5
8 dia. (7 to 8 dia.) XS5G-D5S7
7 dia. (6 to 7 dia.) XS5G-D5S9

*1. Minimum wire diameter: 0.08 mm, External sheath diameter of wire covering: 0.7 to 2.6 mm, Material of wire
     covering: PVC and PE
*2. There are two types of contacts.
Note: XS5G Screw-on Plugs cannot be connected to side by side to the CN1 and CN2 connectors of XS2R or XS5R Y-Joint
         Sockets/Plugs.
         Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can't be
         met.
         Ask your OMRON representative about selecting a cable of other than above.

XS5U (Crimping Pin for XS5G)

Suitable core size (mm2) Model
0.18 to 0.3 XS5U-3121
0.5 to 0.75 XS5U-3122

* A special tool must be used for crimping. For details, refer to Data Sheet.

XS5C Assembly Connector Sockets

No. of
poles
Connection
method
Suitable cable
(mm)
Core conductor size
(mm2)
Suitable sheath
material
Straight
Connectors
Right-angle
Connectors
Model Model
4 IDC 3 to 8 dia. 0.14 to 0.75 *1 PVC, PE, PUR XS5C-D418
Crimping 6 dia. (5 to 6 dia.) 0.18 to 0.3
0.5 to 0.75 *2
XS5C-D4C1 XS5C-D4C2
4 dia. (4 to 5 dia.) XS5C-D4C3 XS5C-D4C4
3 dia. (3 to 4 dia.) XS5C-D4C5 XS5C-D4C6
Soldering 6 dia. (5 to 6 dia.) 0.5 max. XS5C-D421 XS5C-D422
4 dia. (4 to 5 dia.) XS5C-D423 XS5C-D424
3 dia. (3 to 4 dia.) XS5C-D425 XS5C-D426
Screw-on 6 dia. (5 to 6 dia.) 0.18 to 0.75 XS5C-D4S1 XS5C-D4S2
4 dia. (4 to 5 dia.) XS5C-D4S3 XS5C-D4S4
3 dia. (3 to 4 dia.) XS5C-D4S5 XS5C-D4S6
8 dia. (7 to 8 dia.) XS5C-D4S7
7 dia. (6 to 7 dia.) XS5C-D4S9
5 Screw-on 6 dia. (5 to 6 dia.) XS5C-D5S1
4 dia. (4 to 5 dia.) XS5C-D5S3
3 dia. (3 to 4 dia.) XS5C-D5S5
8 dia. (7 to 8 dia.) XS5C-D5S7
7 dia. (6 to 7 dia.) XS5C-D5S9

*1. Minimum wire diameter: 0.08 mm, External sheath diameter of wire covering: 0.7 to 2.6 mm, Material of wire
      covering: PVC and PE
*2. There are two types of contacts.
Note: Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can't be
         met.
         Ask your OMRON representative about selecting a cable of other than above.

XS5U (Crimping Pin for XS5C)

Suitable core size (mm2) Model
0.18 to 0.3 XS5U-2221
0.5 to 0.75 XS5U-2222

* A special tool must be used for crimping. For details, refer to Data Sheet.

XS5R Y-Joint Plug/Socket Connectors

Cable Connector Cable length (m) Model
With cable Connectors on both cable ends 0.5 XS5R-D426-B11-F
1 XS5R-D426-C11-F
2 XS5R-D426-D11-F
3 XS5R-D426-E11-F
Connector on one cable end 2 XS5R-D426-D10-F
5 XS5R-D426-G10-F

Cable Connector Cable length (m) Model
Without cable Connectors on both cable ends - XS5R-D426-1
XS5R-D426-5

Note 1. Ask your OMRON representative about other specifications.
        2. XS2G/XS5G Assembled Connectors with screw-on connections cannot be connected to both CN1 and CN2 at the
            same time.

XS5P Panel-mounting Sockets

Type No. of poles Lock Wire length (m) Model
With wire 4 Rear lock 0.5 XS5P-D426-5
Front lock XS5P-D427-5

Type No. of poles Lock* Applicable wires Model
Solder cup pins 4 Rear lock AWG20 to AWG28 XS5P-D426-4
Front lock XS5P-D427-4
5 Rear lock XS5P-D526-4
Front lock XS5P-D527-4

* Install the rear lock type from the front of the panel and tighten the nut from the rear.
   Install the front lock type from the rear of the panel and tighten the nut from the front.

XS5M Panel-mounting Plugs

Type No. of poles Lock Wire length (m) Model
With wire 4 Rear lock 0.5 XS5M-D426-5
Front lock XS5M-D427-5

Type No. of poles Lock* Applicable wires Model
Solder cup pins 4 Rear lock AWG20 to AWG28 XS5M-D426-4
Front lock XS5M-D427-4
5 Rear lock XS5M-D526-4
Front lock XS5M-D527-4

* Install the rear lock type from the front of the panel and tighten the nut from the rear.
   Install the front lock type from the rear of the panel and tighten the nut from the front.

Connector Covers

Waterproof Covers

The Waterproof Cover ensures IP67. When mounting the Water-resistive Cover to a Connector, be sure to apply a torque range between 0.39 and 0.49 N·m to tighten the Water-resistive Cover.
XS5Z-11 is Smartclick mechanism. There’s no need to keep track of locking torque.

Model Material Suitable connector
Model Mounting portion
XS2Z-11 Brass/nickel plated XS5G/XS5H/XS5M/XS5R/XS5W/XS2G/XS2H/XS2M/XS2R/XS2W M12 male screw
XS5Z-11 PBT XS5C/XS5F/XS5P/XS5R/XS5W/XW3D M12 female screw

Dust Covers

The Dust Cover is for dust prevention and does not ensure IP67 degree of protection.
When mounting the Dust Cover to a Connector, be sure to press the Dust Cover onto the Connector until the Connector is fully inserted into the Dust Cover.

Model Material Suitable connector
Model Mounting portion
XS2Z-13 Rubber/black XS5G/XS5H/XS5M/XS5R/XS5W/XS2G/XS2H/XS2M/XS2R M12 male screw
XS2Z-14 XS5C/XS5F/XS5P/XS5R/XS5W/XS2C/XS2F/XS2P/XS2R/XS2W/
XW3B/XW3D
Pin block (female pins)
XS2Z-15 M12 female screw

Sputter Protective Cover

The Sputter Protective Cover protects the connector from weld sputter.
Make sure it covers the entire connector.

Model Material Suitable connector
XS2Z-31 Silicone rubber/black XS5F/XS5H/XS5W/XS2F/XS2H/XS2W

Tools

Crimp Tool/Locator

Use the Crimp Tool to crimp a cable core to the XS5U or XS2U Crimping Pin used with the XS[]C or XS[]G Crimping Connector.

• The XY2F-0002 Crimp Tool is DMC's AFM8 (M22520/2-01).
• Mount the XY2F-0003 Locator (sold separately) to the locator guide of the Crimp Tool with a screw provided with the XY2F-0003 Locator.

Model
Crimp Tool XY2F-0002
Locator XY2F-0003

Pin-block Extraction Tool

Use this tool to extract a Pin Block from the covers in order to make wiring changes or corrections after the cover has been mounted to the pin block for Connector Assemblies (XS[]C/XS[]G, soldering/crimping).

Model
XY2F-0001