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ZFV

Smart Sensors (with Ultra-High-Speed CCD Cameras)

ZFV

Low-cost but advanced Smart Sensors combining benefits of optical and vision sensors.

Sensor Heads

Item ZFV-SR10 ZFV-SR10R ZFV-SR50 ZFV-SR50R
Setting distance (L) 34 to 49 mm 38 to 194 mm
Detection range (H × V) 5 × 4.6 mm to 9 × 8.3 mm 10 × 9.2 mm to 50 × 46 mm
Relation between
setting distance and
detection range
1523_sp_1_1
1523_sp_1_2
Guide light Provided (center, sensing area)
Built-in lens Focus: f15.65 Focus: f13.47
Object lighting method Pulse lighting
Object light source Eight red LEDs
Sensing element 1/3-inch CCD, partial scan
Shutter Electronic shutter, shutter time: 1/1,000 to 1/4,000
Power supply voltage 15 VDC (Supplied from Amplifier Unit.)
Current consumption Approx. 200 mA
Dielectric strength 1,000 VAC, 50/60 Hz for 1 min
Vibration resistance
(destruction)
10 to 150 Hz, 0.35-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
Shock resistance
(destruction)
150 m/s2, three times each in six directions (up/down, left/right, forward/backward)
Ambient temperature Operating: 0 to 40°C, Storage: -25 to 65°C (with no icing or condensation)
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere Must be free of corrosive gas.
Connection method Pre-wired cord
Cable length Standard cable
(Available length: 2 m)
Robot cable
(Available length: 2 m)
Standard cable
(Available lengths:
2 m, 5 m)
Robot cable
(Available length: 2 m)
Degree of protection IEC60529, IP65
Materials (Case) ABS
Materials
(Mounting fixture)
PBT Base: Aluminum,
bracket: Stainless
steel
PBT Base: Aluminum,
bracket: Stainless
steel
Weight (including
mounting fixture and
cord)
Approx. 200 g Approx. 270 g 2-m-long cord:
Approx. 200 g
5-m-long cord:
Approx. 350 g
Approx. 270 g
Accessories ZFV-XMF mounting
fixture (1),
Ferrite core (1),
Instruction guide (1)
ZFV-XMF3 mounting
fixture (1),
Ferrite core (1),
Instruction guide (1)
ZFV-XMF mounting
fixture (1),
Ferrite core (1 (2 for
5-mcord models)),
Instructionguide (1)
ZFV-XMF3 mounting
fixture (1),
Ferrite core (1),
Instruction guide (1)

Amplifier Units

Item Single-function models Standard models
ZFV-A10 ZFV-A15 ZFV-A20 ZFV-A25
Output method NPN PNP NPN PNP
Output NPN: NPN open-collector output, 50 mA max. at 30 VDC, Residual voltage: 1.2 V max.
PNP: PNP open-collector output, 50 mA max., Residual voltage: 1.2 V max.
Inspection items Pattern (PTRN), Brightness (BRGT) Patterns (PTRN), Brightness (BRGT), Area
(AREA), Width (WID), Position (POSI), Count
(CNT), Characters (CHAR)
Teaching area Rectangular, one area
Teaching area size • Pattern (PTRN), Brightness (BRGT): Any rectangular area (256 × 256 max.)
• Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR): Any rectangular
area (full screen max.)
Sensing area Full screen
Resolution 468 × 432 (H × V) max.
Bank selection Supported for 8 banks.
Response time Pattern (PTRN), Brightness (BRGT): High-speed: 4 ms, Standard: 8 ms, High-precision: 12
ms (not using partial scan)
Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR): 128 × 128: 15
ms max.
Other functions Control output switching: ON for OK or ON for NG
ON delay/OFF delay, One-shot output, "ECO" mode
Output signals (1) Control output (OUTPUT), (2) Enable output (ENABLE), (3) Error output (ERROR)
Input signals (1) Simultaneous measurement input (TRIG) or Continuous measurement input (TRIG),
Switched by using menu.
(2) Bank selection inputs (BANK1 to BANK3)
(3) Workpiece still teaching (TEACH) or Workpiece moving teaching (TEACH), Switched by
using menu.
Con-
nect-
ing to
ZS-
DSU
Image logging
trigger
Stores NG images or all images.
Sampling rate ZFV measurement cycle *1
Number of
logged image
Logs up to 128 images in series
Number of
connected
15 max. (ZFV: 5 Units max., ZS-LDC: 9 Units max., ZS-MDC *2: 1 Unit max.)
External bank
function
Amplifier Unit setting data can be saved to the memory card as bank data. Reading bank data
enables bank switching.
Sensor Head interface Digital interface
Image display Compact TFT 2.2-inch LCD (Display dots: 930 × 234)
Indicators • Judgement result indicator (OUTPUT) • Inspection mode indicator (RUN)
Operation interface • Cursor keys (up, down, left, right) • Setting key (SET) • Escape key (ESC)
• Operating mode switching (slide switch) • Menu switching (slide switch)
• Teaching/Display switching key (TEACH/VIEW)
Power supply voltage 20.4 to 26.4 VDC (including ripple)
Current consumption 600 mA max. (with Sensor Head connected, power supply voltage 24VDC)
Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between leads and Amplifier Unit case
Noise immunity 1 kV, Pulse rise: 5 ns, Pulse width: 50 ns, Burst duration: 15 ms, Cycle: 300 ms
Vibration resistance Destruction: 10 to 150 Hz, 0.1-mm single amplitude, 10 times each in X, Y, and Z directions
for 8 min
Shock resistance Destruction: 150 m/s2, three times each in six directions (up/down, left/right, forward/
backward)
Ambient temperature Operating: 0 to 50°C
Storage: -25 to 65°C (with no icing or condensation)
Ambient humidity Operating and storage: 35% to 85%
Connection method Prewired, Standard cable length: 2 m
Ambient atmosphere Must be free of corrosive gas.
Degree of protection IEC60529, IP20
Materials Polycarbonate
Weight Approx. 300 g (including cord)
Accessories Ferrite core (1), Instruction sheet

*1. This is the sampling rate when logging images. To log measurement data only, use the ZS-DSU settings.
*2. Image logging is not possible when the ZS-MDC is connected.