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Safety in your hand  Integrate two types of control and two types of safety Safety in your hand  Integrate two types of control and two types of safety

The NX1 Machine Automation Controller can take safety measures while at the same time improving production efficiency through high-speed, high-precision control. Omron is an expert in control and safety, and that's exactly why Omron can integrate control with safety.

Integrated safety across production line

The NX1 Controller is the first in the world* to integrate two different open networks:
EtherNet/IP + CIP Safetyfor scalable safety control of production lines and EtherCAT® + Safety over EtherCAT (FSoE) for fast safety control of machines.
This integrates safety control into machine control in lines that require fast cycle times.

* Based on Omron investigation in March 2018.

* You can scroll horizontally.

Integrated safety across production line

Integrated four types of controls: Machine control, line control, machine safety control, and line safety control

Integrated four types of controls: Machine control, line control, machine safety control, and line safety control Integrated four types of controls: Machine control, line control, machine safety control, and line safety control

Integrated machine safety into EtherCAT

EtherCAT with FSoE for both machine control and safety control

Conventionally safety control and machine control are performed in different networks. The use of Safety over EtherCAT (FSoE) allows the NX1 Controller to use a single communication system, EtherCAT, for both safety control and machine control.
This enables management of both the control and safety systems at once, which were previously performed separately.

EtherCAT with FSoE for both machine control and safety control

Application case study: Automotive parts manufacturing

Automotive parts stamping requires safety measures because even manufacturing of small parts carries risks. However, it takes time and effort to install a different controller for safety components from a standard controller. The NX1 provides both machine control and safety control using a single EtherCAT network.

Application case study: Automotive parts manufacturing

Integrated safety between machines

CIP Safety integrating robot safety and machine safety

Previously, the integration of machine safety functions into manufacturing process control required a lot of work. It was difficult for users to integrate production control and safety control by themselves when they had no specialists in safety. They had to outsource installation to safety device manufacturers or engineering companies.

Addressing this challenge, we developed the NX-SL5 Safety CPU Unit supporting CIP Safety that adds safety functionality to the open network EtherNet/IP. The NX102 CPU Unit has built-in EtherNet/IP ports that enable CIP Safety connections.

This allows users to upgrade or add safety devices to their existing EtherNet/IP network systems.

CIP Safety integrating robot safety and machine safety

Application case study: Robot and cell production control and safety management

In an automotive parts assembly process, management of both control and safety is crucial to cell production where robots work. The NX-SL5 Safety CPU Unit can connect to industrial robots and various safety devices via CIP Safety. New functions are added to the Sysmac Studio to improve design efficiency and productivity during the safety control program creation phase. Functions such as Automatic Programming and Safety Data Logging now can be used, and control of a manufacturing process can also be integrated.

Application case study: Robot and cell production control and safety management
Application case study: Robot and cell production control and safety management


Photographs are for illustration purposes only and do not represent actual applications.
Images used under license from Shutterstock.com.
The system configurations in this page are for reference purposes only.
Sysmac is a trademark or registered trademark of OMRON Corporation in Japan and other countries for OMRON factory automation products.
EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
Safety over EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
EtherNet/IP, CIP Safety, CompoNet, and DeviceNet are trademarks of ODVA.
OPC and OPC UA are trademarks of the OPC Foundation.
Other company names and product names in this page are the trademarks or registered trademarks of their respective companies.
Microsoft product screen shot(s) reprinted with permission from Microsoft Corporation.
The product photographs and figures that are used in this page may vary somewhat from the actual products.