Page top

ZUV Series

Smart Curing System (Standard model/Multi-function model)

ZUV Series

Achieves a low initial cost level believed to be impossible in an LED system up to now.

ZUV value model
[Value Model Controller] × [Value Model Head]

Cost performance that will overwhelm a lamp system

Achieves a low initial cost level believed to be impossible in an LED system up to now.
ZUV value model has made sweeping cost reductions possible at an initial cost lower than a lamp system.

The cost revolution was made possible by OMRON’s extensive track record in lamp system replacement and LED system introduction.
There's no mistaking it. It's an LED era from now on.

ZUV Series Features 2

Initial cost efficiency

ZUV Series Features 3

The basic performance of UV bonding is retained while significant cost savings compared to a conventional LED system is achieved with carefully selected features.
ZUV value model can be purchased at a price below that of the lamp system.

Beats lamp replacement costs

ZUV Series Features 4

If customers who are currently using a lamp system would compare the costs of lamp replacement, which occurs about three times a year, in cases where they would continuously use a lamp system for two years from now on they would find installing the ZUV value model less expensive.

*1. Comparing the case in which you keep using a lamp system with the case where you switch to the ZUV value model
*2. Lamp replacement costs after two years have gone by at a replacement frequency of about three times a year

On top of that, running costs are substantially nil.

It is characteristic of the LED to have a longer life in comparison with a lamp system. In addition, for a lamp system whose light source is unstable, you have to leave its light source on all the time but an LED system, with its highly stable light source, can be turned off when illumination is not needed. For that reason, extended use over a long period of time is possible and running costs can be said to be substantially nil. Moreover, electricity costs can be reduced by turning the unit off when it is not illuminating.

OMRON’s unique head technology

It is a UV-LED, whose characteristic is its long life, but there is a chance that its life will be shorter if the heat is not properly dissipated when emitting light. For that reason, it is considered necessary to avoid rises in temperature during illumination. The advance that has fulfilled this requirement in a compact head is OMRON’s unique heat dissipation structure = the Smart Canyon.

Optimized "New Smart Canyon Structure"

ZUV Series Features 7

The Smart Canyon structure has been utilized in all heads in the ZUV Series, but for the sake of achieving low initial cost in the value model heads we have optimized this Smart Canyon structure even further, enabling it to dissipate heat more efficiently.

Solve various problems of lamp system

Eliminates the manpower, time, and costs of light source replacement

Industry’s top-class lifetime of 40,000 hours achieved with ultra cooling heads

ZUV Series Features 10

The biggest issue for the lamp system is frequent replacement of the lamp light source.
LED system has longer life compared to the lamp system. Replacement man hours can also be eliminated if you use the ultra cooling head. The continuously-on lifetime of the ultra cooling head is 40,000 hours, or 13 times that of a lamp system. If you assume "lighting-on time divided by capacity utilization time" is one-third, a semipermanent usage of 120,000 hours, or 40 times that of a lamp system, is possible. That means light source replacement becomes essentially unnecessary and both the labor hours and running costs of the replacement work can be reduced substantially.

ZUV Series Features 11

As for the ultra cooling head, we have expanded the number of heat dissipating ribs in the Smart Canyon Structure from 21 of standard head (ZUV-H30MC) to 40 by making the housing into a long body. Through effective dissipation of heat, we have achieved industry-leading long life and illuminance stability.

Even shorter tact time with new UV LEDs

High-speed bonding with the highest illumination class in the industry at 13,200 mW/cm2 produced by an ultra light focus lens

New UV LEDs with much greater brightness are used on all heads.
If you mount an ultra light focus lens, the illumination greatly exceeds the average illumination of mercury lamps to achieve the industry’s top class at 13,200 mW/cm2. This represents an approximately 140% increase in illumination over previous heads so that you can reduce bonding tact times even more. *3
*3 Typical example with ultra light focus lens ZUV-L2H

ZUV Series Features 13

As the number of channels is increased by branching fibers, the maximum illumination for a lamp system continues to decrease. With an LED system, the maximum illumination of each head remains the same regardless of how many channels are used, to enable highly productive UV bonding.

ZUV Series Features 15

Uses UIT-150 UV Light Integrating Actinometer manufactured by Ushio Inc.
When measured at suggested work distance.
Lamp system value is an example with a typical fiber.

Environmentally safe

Substantially reduces CO2 emissions in power-saving LED system usage

High power consumption and disposal of the mercury lamps that occurs with each replacement are problems at a lamp system site, but they can be resolved by using an LED system. An LED system has lower power consumption than a mercury lamp system, and can also lead to power saving with efficient use of energy through lighting control. It contributes to reduce CO2 emissions substantially. In addition, the LED light source doesn’t use mercury so it is superior in terms of reduced environmental impact.

ZUV Series Features 18

* Standard model controller ZUV-C20H

Notes:
Assumed to be 24 hours and 260 days operation.
Assumes "on time divided by equipment operation time" to equal one-third.
For CO2 emissions, calculation of 4.1t CO2 reduction with 10,000 kWh reduction in the Nationwide Receiving End Coefficient published by the Federation of Electric Power Companies of Japan
Power consumption may vary according to device conditions