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HD Series

HD Series

HD Series

A mobile robot for ultra-heavy transport up to 1500 kg. Self-mapping and safe autonomous navigation. Available in a single 1500 kg model.

Item Details
Weight (with Battery) 506 kg
Environment Ambient Temperature 5 to 40°C
Storage Temperature -20 to 60°C
Ambient Humidity 5% to 95% (non-condensing)
Operating Environment Indoor usage only, no corrosive or explosive gas or liquid, no
ionizing radiation
Altitude 2000 m maximum
Ingress Protection Class IP20
Dust / Smoke Accumulated dust smaller than 37 μm cannot exceed 1.5 mL / m2
in the operating environment. Avoid operating in areas with smoke.
Enclosure Rating Type 1
Cleanroom Rating *1 ISO 5 / Class 100
Floor
Conditions
Floor Requirements No water, oil or dirt
Minimum Floor Flatness FF25 (ACI 117 standard)
Traversable Step *2 10 mm max.
Traversable Gap 20 mm max.
Maximum Slope 5° / 8.75% incline
Minimum Floor
Compressive
Strength
5 MPa
Minimum Coefficient of
Friction
0.6
Navigation Routing Autonomous routing by localizing with safety scanning laser,
based on environment mapping
Environmental
Map-Making Method
Scan by driving the AMR through the environment and upload
the scan data to MobilePlanner
Low Lasers Two Low Lasers are provided to detect obstacles below the
scanning plane of the Safety Laser Scanners
Supplementary Laser
Scanners (optional)
Two optional, Supplementary Laser Scanners can be added
for object detection in the vertical plane
Visual Indicators Light discs are located on the sides of the AMR. Light strips are
located on the front and back of the AMR. Additional indicators
can be added.
Maximum Payload Capacity 1500 kg
Mobility Run Time *3 12.5 h (no payload), 9 h (full payload)
Maximum Translational
Speed
(forward and reverse)
1800 mm/s
Maximum Rotational Speed *4 60°/s
Swing Radius 982 mm
Turn Radius 0 mm
Maximum Translational
Acceleration
900 mm/s2
Maximum Rotational
acceleration/deceleration
150°/s2
Maximum Moment of Inertia 490 kg-m2
Stop Position Repeatability
(Single AMR) *5
To a position: ±70 mm, ±2°
To standard target: ±25 mm, ±2°
With HAPS: ±8 mm, ±0.4°
With CAPS: ±5 mm, ±0.4°
Stop Position Repeatability
(Fleet) *5
To a position: ±75 mm, ±2°
To standard target: ±35 mm, ±2°
With HAPS: ±10 mm, ±0.75°
With CAPS: ±16 mm, ±0.5°
Drive Wheels Materials Non-marking, static dissipative polyurethane on steel rim
Passive Casters Materials Non-marking polyurethane on cast iron rim
Auxiliary Power Unregulated 48 to 57 VDC (52.8 nominal); 50 A fused
Regulated 23 to 25 VDC; two channels fused at 1.6 A
Standard AMR EN ISO 12100, EN ISO 13849-1, EN 60204-1, EN ISO 10218-1,
EN 61326-3-1, EN 61326-1, EN ISO 3691-4, EN 12895,
CAN/CSA Z434, CAN / UL 3100, KS C 9610-6-2, KS C 9610-6-4
Battery ANSI/CAN/UL/ULC 2271, UN 38.3
Charging Station UL 1012, CAN/CSA C22.2.107.2, EN 61204-7, EN 62477-1
Wireless IEEE 802.11 a/b/g
Certification
Markings
AMR cTUVus
Battery cURus, CE
Power Supply Box cTUVus
Docking Target cTUVus
Signal
Interfaces
Wireless Two integrated wireless antennas
Ethernet Port One RJ-45 port included for maintenance and access to
the internally mounted NX102 unit.
Digital I/O Eight PNP (sourcing) inputs
Eight PNP (sourcing) outputs
Analog I/O Four -10 to 10 VDC analog inputs
Four -10 to 10 VDC analog outputs
Audio Digital audio out
Safety
Features
Scanning Safety Lasers Two Safety Scanning Lasers are included to provide a 360°
detection area around the AMR. The scanning plane is positioned
181 mm above the floor.
Lasers are rated as Class 1M, eye-safe, per IEC 60825-1,
21 CFR 1040.10 and 1040.11.
Safety Laser Scanner
Zone Sets
A pair of safety-rated alternate safety zone inputs can toggle the
Safety Laser Scanner zones between a default configuration or
an alternate configuration.
E-Stop Buttons Five E-STOP buttons are located on the AMR (sides and Operator
Panel).
Additional E-STOP buttons can be added to the payload structure.
Audible Indicators Two speakers are included. Additional buzzers can be added.
Emergency Stop Interface Dual-channel emergency stop inputs and outputs
Safety Outputs Dual-channel safety outputs
Protective Stop Interface Dual-channel protective stop inputs
Operator
Panel
Display 178 mm diagonal LCD
Controls • E-STOP button
• ON/OFF buttons
• Brake release button
• Pendant port
• Maintenance port
• Main disconnect switch

*1. Cleanroom ratings are associated with the AMR and charging components when used together as a complete system.
*2. A speed of 500 mm/s in the forward direction and 400 mm/s in the reverse direction is recommended for traversing steps. Routine driving over steps should be avoided. Lower speeds may not traverse the step. Faster or frequent driving over steps and gaps will shorten the lifespan of the drivetrain components. All steps should have smooth, rounded profiles.
*3. Auxiliary power draw will impact these times.
*4. The maximum rotational speed is reduced to 45°/s when the AMR is traveling at speeds over 300 mm/s.
*5. Stop position repeatability values were obtained using default AMR parameters and a map created by the HD-1500 AMR.

MobilePlanner Software Requirements

MobilePlanner, PC Operating System Windows 10 (64-bit version), Windows 11
CPU 1.5 GHz dual-core CPU recommended
Main Memory 1.5 GB min. (4 GB min. recommended)
Hard Disk At least 400 MB of available space
Video Memory 256 MB min.
Display XGA 1280 x 720, 16 million colors minimum
MobilePlanner,
Tablet Edition
Operating System Android® OS, Version 9 or newer,
minimum 2 GB of RAM
iOS®, Version 10 or newer
Supported Languages English, German, Japanese, French,
Italian, Korean, Spanish, Simplified
Chinese and Traditional Chinese.

Virtual Fleet Manager Software Minimum Hardware Requirements

Fleet Size / AMR Count Small / ≤ 5 Medium ≤ 15 Large ≤ 30 X-Large > 30 *1
Virtual CPU 2 cores 4 cores
Clockspeed 4 GHz 8 GHz 12 GHZ 16 GHz
Virtual RAM 8 GB 16 GB 24 GB 32 GB
Virtual Disk 512 GB 1 TB
FLOW Software Version Minimum FLOW Core 4.0

*1. Contact your local OMRON representative for fleets larger than 100.
Note: The PC/IPC/Server is supplied by the user.

Charging Station

Maximum Current Input current: 25 A
Output current: 120 A (nominal) *1
Input Voltage 3-phase
200 to 240 VAC, 50/60 Hz (Delta/Wye)
380 to 415 VAC, 50/60 Hz (Wye only)
Output Voltage 40 to 57 VDC
Power Consumption 7.75 kW
Maximum Power Output 6.84 kW
Humidity 5% to 95%, non-condensing
Ambient Operating Temperature 5 to 40°C
Storage Temperature -20 to 60°C
Ingress Protection IP20 (IP10 for charging pads)
Cleanroom Rating *2 ISO 5 / Class 100
Pollution Degree 2
Equipment Class 1
Weight Power Supply Box: 108 kg
Docking Target: 27 kg
Docking Target Mounting To floor and/or wall

*1. Fused at 150 A
*2. Cleanroom ratings are associated with the AMR and charging components when used together as a complete system.

High Accuracy Positioning System

Ingress Protection IP64
Environment -40 to 85°C
Magnetic Tape Width 25 mm
Orientation South up
Markers
(Magnetic Tape)
Width 25 mm
Length 300 mm min. for 500 mm/s drive speed
Orientation North up
Separation from Tape 20 to 30 mm
Protective Covering Tape
(recommended)
Mighty Line Safety Floor Tape, Solid
(102 mm width)

Pendant

Ambient Operating Temperature 0 to 40°C
Storage Temperature -20 to 65°C
Humidity 5% to 95%, non-condensing
Altitude 2000 m
Ingress Protection Class IP30

Battery

Type Lithium-Ion (LiFePO4)
Voltage 48 to 57 VDC (52.8 nominal)
Capacity 68 Ah nominal
Recharge Time 24 min. (20% to 80% charge)
Charge Cycles Approximately 8000 cycles *1
Charging Method Automatic or manual
Ambient Operating Temperature 5 to 40°C
Storage Temperature -20 to 60°C (less than 2 weeks)
-20 to 35°C (more than 2 weeks)
Humidity 5% to 95%, non-condensing
Altitude 4500 m, operating
15240 m, transporting
Ingress Protection Class IP20
Weight 69 kg

*1. Approximately 80% of nominal battery capacity will be available after using the battery at 100% depth of discharge, at a temperatures of 23°C.